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Adjustable Seal

The Adjustable Seal addresses a common turbine issue: the gap between rotor and seal changes from cold startup to full operating temperature. Springs or spring plates behind each seal block allow adaptive movement. At cold startup, the gap is larger, preventing rotor rub at critical speed. As the unit heats under load, the springs push the seal block closer, optimizing the hot gap for efficient sealing. This adaptive design ensures both safe startup and high operating performance.

  • Product Introduction
 

Technical Parameters

 

Parameter

Value

Product Name

Adjustable Seal

Applicable Medium

Saturated steam, superheated steam

Operating Temperature

-40°C – 650°C

Operating Pressure

≤ 12 MPa

Radial Adjustment Range

0.5 – 1.5 mm

Design Radial Gap

0.3 – 1.0 mm

Adjustment Response Time

≤ 1 second

Number of Teeth

3 – 15 stages

Tooth Tip Thickness

0.2 – 0.6 mm

Leakage Rate

40% – 70% lower than fixed labyrinth seal

Service Life

4 – 8 years continuous operation

 

 

Key Advantages

 

1. Solves the Cold vs. Hot Gap Problem

 

The Adjustable Seal addresses a common turbine issue: the gap between rotor and seal changes from cold startup to full operating temperature. Springs or spring plates behind each seal block allow adaptive movement. At cold startup, the gap is larger, preventing rotor rub at critical speed. As the unit heats under load, the springs push the seal block closer, optimizing the hot gap for efficient sealing. This adaptive design ensures both safe startup and high operating performance.

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2. Safe Startup and High Efficiency

 

Traditional fixed seals require a large cold gap for safe startup, which compromises hot efficiency. The Adjustable Seal maintains full safety during startup and shutdown, while significantly improving efficiency during normal operation. Leakage is 40% to 70% lower than fixed labyrinth seals. Operating parameters cover -40°C to 650°C, pressures up to 12 MPa, and a radial adjustment range of 0.5 to 1.5 mm, with response time ≤1 second. Service life is 4 to 8 years. This makes it ideal for power plants with frequent load changes or peak load operation.

3. Easy Upgrade Without Cylinder Modification

 

The Adjustable Seal can replace existing labyrinth or honeycomb seals without changing the cylinder. On-site measurements and customization ensure the adjustment range suits each unit's operational conditions. Approximately 200 units in China already benefit from this solution. Installation is straightforward, maintenance is minimal, and the seal operates for years without adjustment. With over 100 patents supporting this advanced design, it's a reliable choice for customers seeking both safety and efficiency.

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